Water (ρ = 1000 kg/m³) is pumped at 20 L/s against a total head of 20 m (static + friction). Pump efficiency is 75%. What motor power is required in kW?
A.2.94 kW
B.3.92 kW
C.5.23 kW
D.6.97 kW
Show solution
Answer · C
First compute the hydraulic power transferred to the fluid: P_hyd = rho g Q H.
Convert the flow rate and substitute: Q = 20 L/s = 0.020 m^3/s, so P_hyd = 1000 x 9.81 x 0.020 x 20 = 3924 W = 3.92 kW.
Account for pump efficiency by dividing by eta: P_motor = P_hyd/eta = 3.92/0.75 = 5.23 kW.
The hydraulic-power value alone ignores pump losses. A larger value usually comes from applying the efficiency incorrectly or using an incorrect efficiency value.
Question 3Heat Transfer
A counter-flow heat exchanger has NTU = 2.0 and heat capacity ratio C* = 0.5. What is the heat exchanger effectiveness ε?
A.0.632
B.0.700
C.0.775
D.0.865
Show solution
Answer · C
The ε–NTU method for counter-flow: ε = [1 − exp(−NTU(1−C*))] / [1 − C*·exp(−NTU(1−C*))]. Here NTU = 2.0 and C* = C_min/C_max = 0.5. Compute the argument: NTU(1−C*) = 2.0×0.5 = 1.0, so exp(−1.0) = 0.3679. Numerator: 1 − 0.3679 = 0.6321. Denominator: 1 − 0.5×0.3679 = 1 − 0.1840 = 0.8160. Therefore ε = 0.6321/0.8160 = 0.775. Choice A (0.632) is the effectiveness for a single-stream (C* = 0) heat exchanger at NTU = 1.0. This method is preferred over LMTD when outlet temperatures are unknown.
Question 4Mass & Energy Balances
A binary feed (40 mol% A, 60 mol% B) enters a flash drum with K_A = 2.0, K_B = 0.5. Solving the Rachford-Rice equation, what is the vapor fraction ψ?
A.0.10
B.0.20
C.0.40
D.0.50
Show solution
Answer · B
The Rachford-Rice equation Σ zᵢ(Kᵢ−1)/[1+ψ(Kᵢ−1)] = 0 is solved for vapor fraction ψ. Substituting K_A = 2.0 (K−1 = +1) and K_B = 0.5 (K−1 = −0.5): 0.40(1)/(1+ψ) + 0.60(−0.5)/(1−0.5ψ) = 0. Cross-multiplying: 0.40(1−0.5ψ) = 0.30(1+ψ). Solving: 0.40 − 0.20ψ = 0.30 + 0.30ψ → ψ = 0.10/0.50 = 0.20. Check: ψ = 0.20 is between 0 and 1 (two-phase), which is physically valid. Choice C (0.40) equals z_A, a common incorrect shortcut that ignores the equilibrium constraints.
Question 5Mass Transfer & Separation
A gas absorber removes 90% of benzene (y_in = 0.01) from air using water. Henry's law: y = Hx where H = 300 (dimensionless). Pure water enters (x_in = 0). What is the minimum (L/G)_min?
A.150
B.210
C.270
D.330
Show solution
Answer · C
y_out = 0.01 × (1−0.90) = 0.001. At minimum L/G, exiting liquid is in equilibrium with entering gas: x*_out = y_in/H = 0.01/300 = 3.33×10⁻⁵. (L/G)_min = (y_in − y_out)/(x*_out − x_in) = (0.01−0.001)/(3.33×10⁻⁵ − 0) = 0.009/3.33×10⁻⁵ = 270.
Question 6Process Dynamics & Control
A first-order process has transfer function G(s) = 3/(2s+1) with zero initial output. A step change of +5 units is applied to the input. What is the new steady-state output?
A.5
B.10
C.15
D.20
Show solution
Answer · C
At steady state, all time-derivative terms vanish (s → 0 in Laplace domain), so G(0) = 3/(2·0+1) = 3 is the static (DC) gain. The new steady-state output change is: Δoutput = gain × Δinput = 3 × 5 = 15. Choice A (5) is wrong because it ignores the process gain entirely (assumes gain = 1). Choice D (20) results from incorrectly using the time constant (2) as a multiplier instead of setting s = 0. The transfer function G(s) = K/(τs+1) always has static gain K = G(0).
Question 7Process Safety & Environmental
Per API 520, for a fire case scenario with a single pressure relief valve, what is the maximum allowable accumulated pressure as a percentage of the MAWP?
A.110% of MAWP
B.116% of MAWP
C.121% of MAWP
D.133% of MAWP
Show solution
Answer · C
API 520 Part I defines maximum accumulated pressure during relieving for a single pressure relief valve (PRV): Non-fire case = 110% of MAWP; Fire case = 121% of MAWP; Multiple PRVs (non-fire) = 116% of MAWP. The fire case allowance is higher (21%) because fire is an abnormal, infrequent event with high heat input. The accumulation is the pressure rise above MAWP while the PRV is relieving. PRV set pressure is typically at or below MAWP. Exceeding 121% MAWP during a fire case would indicate undersized relief or blocked outlet.
Question 8Thermodynamics
2 mol of a gas (van der Waals: a = 3.6 L²·atm/mol², b = 0.04 L/mol) occupies 1 L at 400 K. What is the pressure? (R = 0.08206 L·atm/(mol·K))
A.42.3 atm
B.57.0 atm
C.65.6 atm
D.71.4 atm
Show solution
Answer · B
The van der Waals equation P = nRT/(V−nb) − an²/V² corrects ideal gas for molecular volume (b) and intermolecular attraction (a). With n = 2 mol, V = 1 L: effective volume V−nb = 1 − 2(0.04) = 0.92 L; ideal pressure term nRT/(V−nb) = 2(0.08206)(400)/0.92 = 65.65/0.92 = 71.36 atm; attraction correction an²/V² = 3.6(4)/1 = 14.4 atm. P = 71.36 − 14.4 = 56.96 ≈ 57.0 atm. The ideal gas prediction would be P_ideal = nRT/V = 65.65 atm, so real intermolecular forces reduce P by about 13%.
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